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Feeding systems

Step feeder ZEL480 for large screws, nuts or pins

Process-reliable feeding of large screws

The ZEL480 is specifically designed for feeding large-format screws, nuts and pins. As a robust feeding unit, it supports OEMs and system integrators in achieving safe and efficient automation. Technically optimized for performance, flexibility, and accessibility.

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Zuführung ZEL480 Große Schrauben
Processing of screws with a shank length of up to 160 mm
Significantly higher output thanks to the wide stroke module
Process-reliable pick-up of elements thanks to optimized container geometry
Pick-and-place compatible for robotic applications

Productivity meets process reliability

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From feeding to filling, every detail is designed for high process reliability. The modular architecture allows for quick refilling cycles and easy maintenance. Thanks to a well-designed sound enclosure cover, operation remains quiet and efficient.

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Technical highlights of the feeding system for large screws

Optimized stroke module architecture increases output rate
Process-reliable pick-up of elements thanks to optimized container geometry
Separation unit for singling out the elements
Lasered markings, scales, and assembly aids simplify reproducibility

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Features

  • Processing of screws with a shank length of up to 160 mm (also suitable for pins, nuts, and caps)
  • Pick-and-place for especially large elements
  • Angled stroke module – enables higher cycle rates while maintaining process reliability
  • Optimized drop-in and sliding behavior of feed elements for trouble-free operation
  • High feeding performance with up to 30 parts per minute during the feeding process
  • Ergonomic refilling thanks to a filling height of approx. 920 mm and optimized hopper geometry
  • Easy reconstruction thanks to lasered assembly aids – e.g., during cleaning and repair processes
ZEL480 Schraubengröße WEBER

Advantages of a sound enclosure cover

  • High accessibility for service and maintenance – optimized operating concept enables quick servicing
  • Electrical interlock ensures safe production processes and prevents operating errors
  • The special TPP version of the sound enclosure cover ensures seamless and secure integration of pick-and-place technology.
  • Reduction of noise emissions during the feeding process
Zuführung ZEL480 mit Schalldämmhaube WEBER

Steep hopper SB – extends refilling cycles

By combining with a steep hopper, the filling volume of the feeder is increased. This offers the following advantages:

  • The number of refills of feed elements is reduced
  • This results in increased efficiency, especially for lines with high part consumption
Zuführung mit Steilbunker für lange Zuführzyklen WEBER

Gentle feeding with BR-A brake

The BR-A brake ensures controlled reduction of feed element speed over long feeding distances – ideal for fast cycle times.

  • Gentle conveying even at high speed and high kinetic energy
  • Virtually wear-free brake – ensures longevity and reliability of the feeding system
Luftbremse BR A Schrauben Zuführen WEBER

Technical data Step feeder ZEL

Series ZEL240 ZEL360 ZEL480
A Width [mm] 480 I 497 w. SDH* 640 I 650 w. SDH* 1296 w. SDH*
B Depth [mm] 340 536 1000
C Height [mm] 456 w. SDH* 602 w. SDH* 1141 w. SDH*
Weight [kg] approx. 60 w. SDH* approx. 85 w. SDH* approx. 350 w. SDH*
Fill volume [ltr .] 1,2 3,0 15,0
Fill weight [kg] 6,0 14,0 approx. 100,0
D Height to hopper [mm] 397 437 1033
Screws
Head-Ø [mm] 2,5 – 12,5 6,0 – 20,0 12,0 – 32,0
Thread M2 – M6 M4 – M12 M6 – M16
Total length [mm] ≤ 42 ≤ 73 ≤ 160
Nuts
Across corner [mm] ≤ 12,5 ≤ 20 ≤ 32,0
Thread ≤ M8 ≤ M10 ≤ M16
Height [mm] ≤ 9,5 ≤ 9,5 ≤ 20,0
Pin
Pin-Ø [mm] ≤8 ≤ 14 ≤ 24,0
Length [mm] ≤ 48 ≤ 73 ≤ 160
*SDH = sound enclosure cover Technical changes reserved.

PIctures Step feeder ZEL480

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